Name: MEAN WELL XDR-120 series: High-end industrial DIN rail AC/DC power supply - XDR-120-12PI
Brand: MEAN WELL
SKU: XDR-120-12PI
Price: 121.74 USD
Availability: InStock

MEAN WELL XDR-120 series: High-end industrial DIN rail AC/DC power supply - XDR-120-12PI

Share
- WhatsApp
- Deel
- X
- Pin it
- Messenger
- Email

Description

XDR-120-12PI — High-end industrial DIN rail AC/DC power supply

XDR-120-12PI is a MEAN WELL XDR-120 industrial AC/DC power supply with a selected output of 12 V DC, 10 A, 120 W and push-in terminals. Its slim, fanless design uses free-air convection and includes remote ON/OFF, a DC OK relay and constant-current limiting. It fits TS35/7.5 or TS35/15 DIN rail. Continuous output, seconds-duration peak power and millisecond transient current have separate operating limits.

Download MEAN WELL XDR-120 Datasheet (PDF)
Download MEAN WELL XDR User Manual (PDF)
Download MEAN WELL EMI Testing Guidance (PDF)

XDR-120 specifications and installation drawings: main PDF pages 10–18.

Model and electrical specifications

Model and configuration	XDR-120-12PI; XDR-120 series; PI terminal option (push-in terminals). Single adjustable DC output, 30 mm slim casing width; conformal coating on the PCB provides basic moisture and dust protection.
Rated continuous output	12 V DC, 10 A, 120 W. Output-current range 0–10 A. Apply all input, temperature and installation derating limits; peak ratings are separate.
Output voltage adjustment	12–15 V DC using the front Vo Adj. control. Maintain the selected current and power limits.
AC and DC input	85–305 V AC or 80–431 V DC; 80 V DC is limited to 50% load. AC frequency 47–63 Hz. Apply the input-load curve below.
Typical efficiency	93.5% for this selected model. The XDR-120 series feature maximum is 94%; a series maximum is not a different individual rating.
No-load power and remote state	Remote OFF: 0.9 W typical at 115 and 230 V AC. Remote ON: 2 W at 115 and 230 V AC, typical. OFF-state consumption is not the ON-state no-load value.
Input current	2.3 A at 115 V AC; 1.2 A at 230 V AC; typical.
Cold-start inrush current	6 A at 115 V AC; 10 A at 230 V AC; 15 A at 277 V AC; typical.
Leakage current	<1 mA at 240 V AC; <1.5 mA at 277 V AC.
Power factor	Built-in PFC; typical PF >0.98 at 115 V AC, >0.95 at 230 V AC and >0.9 at 277 V AC, at full load.
Ripple and noise	100 mVp-p maximum, measured at 20 MHz bandwidth using a 12-inch twisted pair terminated with 0.1 µF and 47 µF capacitors in parallel.
Regulation and tolerance	Voltage tolerance ±1.0%, including set-up tolerance, line regulation and load regulation. Line regulation ±0.5%; load regulation ±1.0%.
Setup and rise time	1500 ms / 60 ms at 230 V AC; 3000 ms / 60 ms at 115 V AC (setup / rise), at full load.
Hold-up time	20 ms at 115 V AC and 230 V AC; typical, at full load.
Measurement conditions	Unless separately stated, parameters are measured at 230 V AC input, rated load and 25°C ambient temperature.
Oscillator frequencies	PFC 80 kHz; PWM 65 kHz, as shown in the block diagram.

Peak power and transient-current operation

Seconds-duration peak output	20 A / 240 W for up to 5 seconds in the specification table. Availability is restricted by the input-voltage, ambient-temperature, duty-cycle and average-power limits below; this is not a continuous rating.
Peak timing and average power	Simultaneously satisfy t ≤5 s, duty cycle t/T ≤35%, and P_av = [P_peak × t + P_non-peak × (T − t)] / T ≤ rated output power. The input-specific peak-load curve can require a much lower duty cycle than 35%; observe its lower limit.
Peak-load curve scope	At 200 V AC, the graph shows 35% duty through 180 W (150%), 15% at 210 W (175%) and 5% at 240 W (200%). The separate 100 V AC curve is more restrictive; follow the exact input-specific curve rather than treating the 200 V AC points as low-line capability.
Published peak-cycle example	The XDR-120-24 example at 200 V AC uses 240 W peak, t = 5 s and 5% duty, requiring T ≥100 s and non-peak power ≤113.7 W. This is an example with its stated input and output model, not a blanket peak allowance for every configuration.
Transient peak-current table	3 × I_rated at 75% of rated output voltage: 15 ms; 4 × I_rated at 60% of rated output voltage: 8 ms; 5 × I_rated at 40% of rated output voltage: 5 ms; 6 × I_rated at 25% of rated output voltage: 4 ms. Apply this function after AC is turned ON. These millisecond points are separate from the seconds-duration peak-power rating.
Specification transient feature	600% of rated current for 4 ms in the specification; use the voltage-reduced transient table and enabling conditions above.

Protection, remote control and monitoring

Overload and short-circuit response	105–200% of rated output power; when overload continues for more than 5 seconds, constant-current limiting at rated current operates without shutdown within 30–100% of rated output voltage. Below 30% output voltage, protection uses hiccup mode.
Overvoltage protection	16–19 V; output shutdown, cycle input power to recover.
Overtemperature protection	Output shutdown with automatic recovery after the temperature falls. Follow the separate safe fault-service procedure before handling or restarting an installed system.
Remote ON/OFF	Control connector B pin 3 = RC+, pin 4 = RC−. Output ON with RC+ below 0.8 V relative to RC−, or with the remote-control connection open. Output OFF with an external 3.3–5 V DC signal; maximum input 5 V DC. The dedicated manual's generic 75/120 table is inconsistent with this model-specific main specification; use this stated model logic and confirm wiring.
DC OK relay	Control connector B pins 1 and 2: contacts close when the supply is ON / DC OK and open when OFF / DC fail. Maximum resistive contact ratings: 30 V DC / 1 A or 30 V AC / 0.5 A. These are external-circuit relay-contact ratings, not a powered output.
ORing FET and inverse-voltage protection	Built-in ORing FET protects against back EMF from a motor or inductive load. The maximum allowable reverse voltage for this selected output is <16 V; keep the load-generated voltage below that limit.

Thermal limits and operating environment

Working and storage environment	Working −40 to +85°C with derating, 20–95% RH non-condensing. Storage −40 to +85°C, 10–95% RH non-condensing. Natural convection; no fan.
Continuous ambient-temperature curve	Vertical installation: 80% continuous load at −40°C; 100% from −30 to +60°C, 75% at +70°C and 30% at +85°C. Follow the source lines between marked points and apply input derating simultaneously.
Peak ambient-temperature curve	At 85–132 V AC: peak-load ceiling 150% through +60°C, 112.5% at +70°C and 45% at +85°C. At 180–305 V AC: 200% through +60°C, 150% at +70°C and 60% at +85°C. The plotted cold-temperature ramp and all timing, duty-cycle and average-power limits still apply; these are peak ceilings, not continuous ratings.
Input-voltage load curve	AC curve at 60 Hz: 85% load at 85 V AC, rising to 100% at 100 V AC and remaining at 100% to 305 V AC. DC curve: 50% at 80 V DC, 85% at 120 V DC, 100% at 140 V DC and through 431 V DC.
Temperature coefficient	±0.03%/°C over 0–60°C.
Vibration	Component: 10–500 Hz, 2 G, 10 minutes per cycle, 60 minutes each along X, Y and Z axes. Mounting complies with IEC60068-2-6.
Altitude and overvoltage category	IEC/EN61558-1/-2-16: OVC III up to 2000 m. IEC/EN/UL61010-1/-2-201 and IEC/EN62368-1: OVC II up to 5000 m. For this fanless design above 2000 m, reduce allowable ambient temperature by 3.5°C per additional 1000 m; 5000 m is not an OVC III rating.

Safety and electromagnetic compatibility

Safety standards	CB: IEC62368-1, IEC61558-1/-2-16 and IEC61010-1/-2-201. TUV: BS EN/EN62368-1, BS EN/EN61558-1/-2-16 and BS EN/EN61010-1/-2-201. UL121201 / CSA C22.2 No.213.17 Class I, Division 2, Groups A/B/C/D, T4; UL61010-1/-2-201. CCC GB4943.1, BSMI CNS15598-1 and EAC TP TC004 are listed in the safety table.
Certification scope	Marine DNV and SEMI F47 are listed as approved. The front-page hazardous-location mark is labelled "Applying" while the standards are listed in the safety table; confirm the actual supplied certification status. KC62368-1 and BIS IS13252 (Part 1) are certified but not standard stock, available by request. Some factories or models may lack the BIS logo; confirm with MEAN WELL. RCM is voluntary under AS/NZS4417.1 and the applicable IEC/AS/NZS standards or AS/NZS3820.
SELV classification	SELV to IEC/EN61558-2-16; SELV / ES1 to IEC/EN62368-1.
Withstand voltage	Input–output 4 kV AC; input–FG 2 kV AC; output–FG 1.5 kV AC; output–DC OK 0.5 kV AC.
Isolation resistance	100 MΩ at 500 V DC, 25°C and 70% RH: input–output, input–FG and output–FG.
EMC emissions	Conducted and radiated Class B: BS EN/EN55032 (CISPR32), BS EN/EN61204-3, CNS15936 and KS C 9832. Harmonic current BS EN/EN61000-3-2 Class A; voltage flicker BS EN/EN61000-3-3.
Immunity framework	BS EN/EN55035, BS EN/EN61204-3, BS EN/EN61000-6-2 (BS EN/EN50082-2), KS C 9835; SEMI F47 tested at 200 V AC.
Immunity test levels	Criterion A for every listed test: IEC/EN61000-4-2 Level 4, 15 kV air / 8 kV contact; -4-3 Level 3, 10 V/m; -4-4 Level 4, 4 kV; -4-5 Level 4, 2 kV line–line / 4 kV line–line–chassis; -4-6 Level 3, 10 V; -4-8 Level 4, 30 A/m.

Mechanical installation and terminal connections

Dimensions	30 × 125.2 × 116 mm (W × H × D), case 301; mechanical drawing tolerance ±1 mm.
Mounting and clearance	The referenced TS35/7.5 or TS35/15 DIN rail is not included with the unit.
Input terminal assignment	Connector C: pin 1 AC/L or DC +Vin; pin 2 AC/N or DC −Vin; pin 3 FG protective earth.
Output terminal assignment	Connector A: pin 1 +Vo; pins 2 and 3 −Vo. The front panel identifies Status and Vo Adj.
Control connector pin assignment	Connector B: 1 and 2 DC OK relay, 3 RC+, 4 RC−.
Power-terminal wiring	AC input: 16–10 AWG; DC output: 16–10 AWG; both solid wire 6 mm² maximum. For this PI terminal option, strip 14–15 mm. No screw-terminal tightening torque applies to the LA/PI connection.
Signal wiring	Solid wire 1.5 mm² maximum, 24–16 AWG, strip 8–9 mm. The signal torque entry is not specified.

Applications, reliability and packing

Typical applications	Industrial control systems, semiconductor fabrication equipment, factory automation and electromechanical apparatus.
Reliability	MTBF minimum 1550.7 K hours by Telcordia SR-332 (Bellcore); minimum 246.3 K hours by MIL-HDBK-217F at 25°C.
Unit weight and packing	595 g per unit as the catalog PACKING reference; carton 20 units / 12.9 kg / 1.27 CUFT. This is the catalog per-unit packing reference, not a separately measured net-weight promise.

Installation and system verification

Installation safety and protective earth	Installation and service are for qualified personnel. Use the supply indoors in a dry, well-ventilated, restricted-access location. Disconnect input power and prevent accidental reconnection before wiring or maintenance. Connect FG / PE to protective earth, keep liquids and foreign objects out, and avoid touching hot surfaces. Do not disassemble, modify or replace parts yourself.
Vertical DIN rail installation	Mount vertically with the input terminals below and output terminals above. Tilt the unit backwards, engage the upper rail edge, slide it down to the stop and press the bottom until it locks; gently check the latch. Use TS35/7.5 or TS35/15 rail. Non-standard orientation, poor ventilation or high ambient temperature requires appropriate derating.
Ventilation and thermal layout	Keep at least 40 mm clear above, 20 mm below and 5 mm at each side; the manual recommends a 5–15 mm side allowance and 15 mm next to a heat source. Keep all ventilation openings clear. Apply the selected model’s input and temperature curves together; an operating-temperature range alone does not promise full load.
Copper wiring and current distribution	Use copper conductors with insulation rated at least 80°C, such as UL1007 or UL1015. The manual pairs AWG 20 / 18 / 16 / 14 / 12 / 10 / 8 / 6 / 4 / 2 with recommended equipment currents 3 / 6 / 10 / 16 / 25 / 32 / 40 / 63 / 80 / 100 A and cross-sections 0.5 / 0.75 / 1 / 1.5 / 2.5 / 4 / 6 / 10 / 16 / 25 mm². These are manual recommendations, not exact AWG conversions or permission to exceed this model’s terminal capacity. With five or more wires, reduce each recommended wire current to 80%. Insert all strands, secure them and wire all output terminals to distribute current.
Terminal preparation	Use the selected connector’s stripping lengths and capacities in the main mechanical table; the manual’s generic 5 mm stripping example does not override them. Blank types use screw terminals, LA types use tool-free lever-actuated terminals and PI types use push-in terminals. For the screw-terminal type use 5.8 kgf·cm (5 lb-in); a 3 mm slotted screwdriver is recommended. Use the separate DC and AC DC OK relay-contact ratings stated above, rather than the manual’s abbreviated contact summary.
Branch protection reference	At 230 V AC the manual lists 10 units on a C16 breaker and 10 on a D16 breaker for XDR-120, and a recommended fuse specification of F6.3A / 300 V. Select protection for the actual installation and inrush conditions. The fuse entry is a specification reference, not a separately supplied accessory or permission for unqualified internal replacement.
Remote-control document boundary	Follow this model’s main-datasheet remote thresholds: low level or an open control circuit turns the output ON, and the specified external high level turns it OFF. The manual’s section 4.3.1 repeats the +5V_AUX short-to-ON wording used by the 240 W and higher products; it must not be applied to the XDR-75 / XDR-120 RC+ and RC− interface.
Fault handling and manufacturer warranty	After a fault, remove its cause before restarting. For overvoltage, cycle AC after correcting the condition. If overheating occurs, disconnect AC, clear the ventilation / loading cause and let the unit cool to normal temperature (the manual advises approximately tens of minutes) before re-powering; this service procedure is separate from the main specification’s automatic thermal-recovery behavior. If the fault persists, contact MEAN WELL or an authorized distributor. The manufacturer states a 5-year warranty under normal usage; unapproved part replacement or modification can affect it.
Complete-system EMC verification	Verify EMC with the supply installed in the finished equipment and connected to a representative load. Wiring, assembly and the application affect the result. Retain the selected model’s EMC conditions; component test results and this EMI guidance do not certify the complete equipment.